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Access · Role-based authentication

Every user type — Administrator, Management, Quality Team, Team Lead, Engineer, Vendor — signs into the same platform, but sees only the modules mapped to their role in the permission matrix.

Access · Section 8 — User Roles & Permission Matrix

One platform, six roles. Each signs in through the same login screen but the system routes them to a different journey — and the permission matrix below governs exactly what each role can see and do at every step.

Permission Matrix

Module access by role
ModuleAdminManagementQualityTeam LeadEngineerVendor
DashboardFullFullViewView
Vendor ManagementFullViewFullOwn record
Project & Item MgmtFullViewViewView
Ticket / Inspection BoardFullViewViewFullOwn ticketsOwn tickets
Team Lead AllocationFullViewFull
Engineer Field AppFull
Attendance & GPSViewViewTeam viewSelf check-in
NCR WorkflowFullApproveFullRaise onlyOwn NCRs
Vendor AssessmentFullApproveFullOwn score
Report GeneratorFullViewViewOwn reports
Compliance AnalyticsFullFullFull
Vendor PortalViewFull
The Planning Module and Packing Module (Shop Floor Production, Material & Manpower Planning) use a separate role set — RMS Store Keeper, Shop Floor Supervisor, Production Planning Incharge, Site Deployment Coordinator, Dispatch Coordinator — shown against each Planning/Packing Module screen.

Admin — Platform Setup

Onboarding & configuration
Login
Create User Accounts
3
Register Vendors
4
Configure Roles & Permissions
5
Maintain Master Data

Management — Oversight

Visibility & approvals
Login
Review Dashboard
3
Analyze Vendor Performance
4
Approve Assessment / Escalation
5
Review Compliance Trends

Quality — Compliance

NCR & assessment ownership
Login
Review Assigned NCRs
3
Investigate Root Cause
4
Verify Corrective Action
5
Close NCR
6
Conduct Vendor Assessment

Team Lead — Workload Balancing

Assignment & SLA
Login
Review Ticket Queue
3
Assign Engineer
4
Monitor SLA Timers
5
Reassign if at Risk
6
Review Completed Work

Engineer — Field Execution

Mobile app, on-site
Login (Mobile)
View Assigned Ticket
3
Check-in at Site (GPS)
4
Complete Checklist & Evidence
5
Submit Report
6
Check-out

Vendor — Self-Service

Read-only mirror of own data
Login
View My Tickets
3
Track NCR Status
4
View Assessment Score
5
Upload Renewed Certificates
Overview · How it all connects

Before the module-by-module tour, here is the end-to-end flow the platform governs — one continuous path from vendor setup to inspection sign-off (Quality Module), and from production/manpower planning to on-site packing & delivery (Planning Module & Packing Module). Every screen that follows is a step on one of these flows.

Quality Module — Inspection & Compliance Lifecycle

Request → Sign-off
1
Vendor & Project Setup
2
Inspection Ticket Raised
3
Team Lead Assigns Engineer
4
Field Inspection — GPS + Evidence
5
NCR Raised (if non-conformity)
6
Inspection Report
7
Vendor Assessment
8
Analytics & Vendor Portal

Planning & Packing Modules — Shop Floor Production, Material & Manpower

Plan → Deliver
1
Production & Location Plan
2
Internal Work Order (IWO)
3
Material Custody — QR Scan
4
Menshift Capacity & WIP Tracking
5
Allocation & Delay Alerts
6
Dispatch — Site-Match
7
Delivery Confirmed at Site
Link

Both flows key off the same Project & Item record — the shared data model that connects an inspection ticket in the Quality Module to its work orders, material custody and delivery schedule in the Planning & Packing Modules. That is why these modules run on one platform, not separate systems.

Management · Real-time visibility

Management lands here after login — operational load, vendor performance and compliance health in one view, replacing the spreadsheet-and-email status chase described in Section 3.1.

Open Tickets
37
▼ 6 vs last week
Overdue / Escalated
5
▲ 2 need attention
Open NCRs
12
▼ 3 closed this week
Avg Vendor Rating
4.1/5
▲ 0.2 QoQ

Ticket Status Breakdown

This month
Open
14
Assigned
9
In Progress
18
Under Review
6
Completed
22
Closed
41

Vendor Performance Leaderboard

Weighted score
VendorCategoryScoreTrend
Precision Cast ComponentsTier 14.6▲ up
Anand FabricatorsTier 14.3— flat
Shreeji Engineering WorksTier 23.4▼ down
Bharat Heat TreatersTier 23.9▲ up

Recent Activity

Live feed
TimeEventReferenceActor
10:42NCR raised — surface porosityNCR-0143S. Naik (Engineer)
10:15Inspection report submittedTCK-0881A. Rane (Engineer)
09:58Ticket escalated — SLA breach riskTCK-0874System
09:30Vendor assessment approvedVA-0022P. Deshmukh (Quality)
Core Operations · Section 6.2

A single, centralized vendor record — profile, documents, inspection history, NCR history and assessment history — replacing scattered vendor files across email and spreadsheets.

Vendor Directory

VendorCategoryLocationOpen TicketsNCRs (YTD)Rating
Precision Cast Components
VEND-0012
CastingPune204.6
Anand Fabricators
VEND-0031
FabricationAurangabad414.3
Shreeji Engineering Works
VEND-0047
MachiningNashik633.4
Bharat Heat Treaters
VEND-0058
Heat TreatmentChakan103.9

Register Vendor

All fields below feed the vendor profile, assessment scorecard & document expiry alerts
📄 Drop ISO certificate, insurance copy, GST certificate or click to browse (PDF, max 10MB each)

Vendor Profile — Shreeji Engineering Works

Under watch
Profile
Vendor IDVEND-0047
CategoryMachining
SpecializationCNC Precision Machining
Contact PersonM. Kulkarni, Plant Manager
Phone+91 98230 xxxxx
Emailquality@shreejiengg.in
GST No.27ABCDE1234F1Z5
PAN No.ABCDE1234F
AddressPlot 14, MIDC, Nashik, MH 422101
OnboardedMar 2022
Quality OwnerP. Deshmukh
History
Total Inspections28
NCRs (Open/Closed)1 / 5
Last Assessment18-May-2026
Last Inspection02-Jul-2026
Avg. Closure Time6.2 days
Weighted Rating3.4 / 5
RemarksUnder enhanced monitoring following Q2 quality decline — see NCR-0143, NCR-0138
Documents
ISO Cert No.ISO-QMS-88213
ISO CertificateValid to Sep 2027
Insurance Policy No.INS-4471209-M
InsuranceExpiring 30d
Safety Cert No.OHSAS-18001-5570
Safety ComplianceValid
Bank DetailsVerified
Vendor StatusActive
Core Operations · Section 6.12

One project can ship multiple items on different delivery schedules. Each item carries its own drawing, revision and delivery date, and spawns its own stage-wise inspection tickets — Raw Material, In-Process, Final, Pre-Dispatch.

Projects

ProjectClientItemsEarliest DeliveryLatest DeliveryStatus
PRJ-0231
Boiler Order — 3 TPH
Forbes Vyncke — Kolkata Site318-Jul-202602-Aug-2026In Progress
PRJ-0198
Economiser Retrofit
Forbes Vyncke — Nagpur Site205-Jul-202605-Jul-2026On Track
PRJ-0176
Heat Exchanger Pkg
Forbes Vyncke — Pune Site428-Jun-202625-Jul-20261 Item Delayed

New Project

Items are added individually once the project exists
📎 Drop PO / contract PDF or click to browse (max 10MB each)

PRJ-0231 — Boiler Order, 3 TPH

Forbes Vyncke — Kolkata Site · 3 items
ItemDrawing No.Rev.Delivery DateCurrent StageStage Status
Boiler Shell
ITEM-0231-1
FV-BLR-1102R318-Jul-2026Pre-DispatchUnder Review
Economiser Coil
ITEM-0231-2
FV-ECO-2231R226-Jul-2026FinalIn Progress
Steam Drum Assembly
ITEM-0231-3
FV-SDA-0877R102-Aug-2026Raw MaterialOpen

Register Item

Under PRJ-0231
📐 Drop drawing PDF — title block is OCR-scanned to auto-fill Drawing No. & Revision
Core Operations · Section 6.3 & 6.12 — Status flow, stage-wise tickets

Every inspection request moves through one governed lifecycle: Open → Assigned → In Progress → Under Review → Completed → Closed. Each Item under a Project spawns its own stage ticket — Raw Material, In-Process, Final, Pre-Dispatch — so nothing sits in an inbox unaccounted for.

Create Inspection Ticket

Raised by Vendor / Quality / Admin
📎 Attach drawings, PO reference or prior NCR (PDF/JPG, max 10MB each) — text is OCR-scanned automatically

Ticket Detail — TCK-0896

Raw Material
Project / ItemPRJ-0231 — Boiler Shell
VendorPrecision Cast Components
Site / LocationPune Plant
Drawing / Rev.FV-BLR-1102 / R3
Site Contact PersonK. Wagh, +91 98220 xxxxx
Requested / Target08-Jul-2026 → 12-Jul-2026
Feeds NCR-0144 (raised against this ticket) and Report Generator (TCK-0896 report)

Open 14

TCK-0902
Gearbox housing — final inspection
Anand Fabricators · Aurangabad
Pre-Dispatch
TCK-0904
Weld seam visual check
Shreeji Engg · Nashik
In-Process

Assigned 9

TCK-0896
Casting dimensional check
Precision Cast · Pune
Raw Material
AR

In Progress 18

TCK-0881
Heat treatment audit
Bharat Heat Treaters · Chakan
In-Process
SN
TCK-0874
Vendor site safety review
Shreeji Engg · Nashik
SLA risk
SN

Under Review 6

TCK-0860
Final assembly inspection
Anand Fabricators · Aurangabad
Final
PT

Completed 22

TCK-0812
Surface finish inspection
Precision Cast · Pune
Report filed
AR

Closed 41

TCK-0799
Routine quarterly audit
Bharat Heat Treaters · Chakan
Signed off
PD
Core Operations · Section 6.4

Team leads balance engineer workload, watch SLA timers and reassign calls before they escalate — visibility that today lives only in one person's head.

Engineer Workload — This Week

6 engineers · Pune-Nashik cluster
EngineerAssignedIn ProgressCompletedSLA StatusAction
AR
A. Rane
3211On track
SN
S. Naik
4391 SLA risk
PT
P. Tiwari
2114On track
KJ
K. Joshi
548Near capacity

Assign New Call — TCK-0904

Notify engineer via app push + email
Field App · Section 6.5 & Section 9 — Android at go-live, iOS via AMC

The engineer's entire day happens on the phone: see assigned calls, run the checklist on site, capture photo/video evidence, save a draft mid-inspection, and submit — all described in Section 6.5.

Engineer · A. RaneMy Assigned Calls
TCK-0896 High
Precision Cast Components — Pune
Casting dimensional check
TCK-0902 Medium
Anand Fabricators — Aurangabad
Gearbox housing — final
TCK-0812 Done
Precision Cast Components — Pune
Surface finish — submitted
Calls
Drafts
Alerts
Profile
TCK-0896 · In ProgressInspection Checklist
Dimensional Tolerance
Spec: ±0.05mm · Measured: 0.03mm
Pass
Visual / Surface Finish
Porosity observed — non-critical zone
Observation
Material Certification
Mill test certificate matched to batch
Pass
Documentation Check
Drawing revision, PO reference verified
Pass
Evidence
📷
📷
🎞️
+
Observation / Recommendation
Overall Result
TCK-0896 · Final StepReport Submission
Inspector Name
A. Rane — auto-filled from login
Inspection Date & Time
12-Jul-2026, 11:20 IST — device clock
Report Type
Inspection Report → Closure Report
Digital Signature
Tap to sign — captured with submission
Signature pad
Send Copy To
Team Lead + Quality (auto) · add more emails
Field App · Section 6.11

Engineer presence and site-visit proof captured through geotagged check-in and check-out — location + timestamp only at inspection start and close, not continuous tracking.

TCK-0896 · Precision Cast, PuneSite Check-in
📍 Location Captured
18.5679° N, 73.9143° E — accuracy ±8m
Map preview
Site Match
Within 120m of registered vendor site
Verified
Check-in Time
12-Jul-2026, 09:42 IST — device clock, auto-logged
TCK-0896 · Inspection ClosedSite Check-out
Time on Site
09:42 – 12:15 IST · 2h 33m
📍 Check-out Location
18.5681° N, 73.9140° E — accuracy ±6m
Verified
Today’s Visits
TCK-0896 (Pune) → next: TCK-0902 (Aurangabad)

Attendance Dashboard — Today

Team Lead / Management view
EngineerCheck-inCheck-outSiteSite MatchStatus
AR
A. Rane
09:4212:15Precision Cast, PuneVerifiedEn Route — Next Site
SN
S. Naik
08:55Shreeji Engg, NashikVerifiedOn Site
PT
P. Tiwari
Not Checked In
KJ
K. Joshi
09:1011:40Bharat Heat Treaters, Chakan120m off-siteFlagged for Review
Compliance · Section 6.6 — Non-Conformity Reports

Every quality finding becomes a tracked NCR with root cause, corrective and preventive action, and a verification step before closure — not a note in someone's inspection diary.

Raise NCR

Linked to inspection ticket
📎 Attach photos of the non-conformity (JPG/PNG, max 10MB each)

Open NCRs

12 active
NCRVendorSeverityStage
NCR-0143Shreeji EnggMajorRoot Cause
NCR-0138Anand Fab.MinorCorrective Action
NCR-0121Bharat H.T.MinorVerification
NCR-0114Shreeji EnggMajorQA Approval

NCR-0143 — Surface Porosity

Major
VendorShreeji Engineering Works
Raised ByS. Naik, 12-Jul-2026
CategoryMaterial Defect
Root CauseInadequate degassing during casting pour
Corrective ActionRe-cast affected batch; adjust pour temperature
Corrective Action StatusIn Progress
Preventive ActionAdd degassing checkpoint to vendor SOP
Verification MethodRe-inspection
Target Closure Date26-Jul-2026

NCR Workflow — NCR-0143

Finding Identified
NCR Raised
3
Root Cause
4
Corrective Action
5
Preventive Action
6
Action Verified
7
QA Approval
8
NCR Closed
Compliance · Section 6.7 — Configurable, weighted scoring

Vendor evaluation moves from a gut call to a structured scorecard across five categories, producing an objective rating that feeds Section 6.10's dashboards and Section 11's AI trend analysis.

New Assessment — Shreeji Engineering Works

Q3 2026 · Weighted scoring, 1–5 scale
3.9
3.1
2.8
3.7
4.0

Scorecard — Shreeji Engineering Works

VA-0022 · Q2 2026 Assessment · Approved
Safety (25%)
3.9
Documentation (15%)
3.1
Quality (30%)
2.8
Technical (20%)
3.7
Responsiveness (10%)
4.0
Weighted Rating
3.4 / 5.0
Tier 2 — Watchlist

Historical Comparison

Last 4 assessments
Q3 2025
3.6
Q4 2025
3.4
Q1 2026
3.3
Q2 2026
3.4

Trend flagged by AI Enablement Framework (Section 11) — quality score declining over 2 consecutive cycles.

Reporting · Section 6.9 — Template-based PDF export

Observations, findings and evidence captured in the field are auto-composed into a standardized report — no manual copy-paste from photos into Word.

Templates

Inspection Report
Standard field checklist format
Site Visit Report
Narrative + evidence log
Closure Report ✓ selected
Final sign-off document
Compliance Report
NCR & corrective action summary

Report Metadata

Include photos
Include video links
Include NCR reference

Preview — Closure Report

Inspection Closure Report

TCK-0896
12-Jul-2026
VendorPrecision Cast Components, Pune
InspectorA. Rane
ResultPass — Closed
Findings

Casting dimensions within tolerance (±0.05mm). Minor surface porosity noted on non-critical edge; logged as observation, not a defect.

Evidence
📷
📷
🎞️
📄
Sign-off
Reviewed ByP. Tiwari, Team Lead — 12-Jul-2026
Approved ByP. Deshmukh, Quality — 13-Jul-2026
Report IDRPT-2026-0896-C
DistributionTeam Lead, Quality, Vendor Contact

Revision History

Section 6.9
Rev.DateChanged ByReason
R213-Jul-2026P. DeshmukhCorrected observation wording after QA reviewCurrent
R112-Jul-2026A. RaneAdded evidence photos
R012-Jul-2026A. RaneInitial submission

Client Report Sharing

Section 6.13
Viewed twice — last 13-Jul, 10:20
No client login required — link only
Reporting · Section 6.10 — Compliance & performance dashboards

Once tickets, NCRs and assessments flow through the platform, management gets trend lines instead of quarterly guesswork.

NCR Closure Compliance — Trend

Last 6 months
89% Feb Jul

NCR by Category

YTD 2026
Material Defect
17
Dimensional
11
Documentation
7
Safety
4

Vendor Compliance Summary

All active vendors
VendorInspectionsNCRs RaisedNCR Closure RateAssessment Rating
Precision Cast Components282100%4.6
Anand Fabricators31590%4.3
Shreeji Engineering Works24978%3.4
Bharat Heat Treaters193100%3.9
Vendor Access · Section 6.2 & 6.7 — Vendor self-service view

The "Vendor" role from login lands here — a read-only mirror of the same profile, tickets, NCRs and assessment data that Quality and Admin maintain elsewhere in the platform, so vendors see exactly what's on file without a separate phone call or email.

My Company Profile — Shreeji Engineering Works

Under watch
Vendor IDVEND-0047
CategoryMachining — CNC Precision Machining
ISO Cert No.ISO-QMS-88213 Valid to Sep 2027
Insurance Policy No.INS-4471209-M Expiring 30d
Safety Cert No.OHSAS-18001-5570 Valid
Weighted Rating3.4 / 5 — Tier 2
Certificate renewal
📄 Upload renewed ISO / insurance / safety certificate for Quality Team review

My Open Tickets

2 active
TicketItemStageStatus
TCK-0904Weld seam visual checkIn-ProcessOpen
TCK-0874Vendor site safety reviewIn-ProcessSLA risk

My NCRs

1 open · 5 closed
NCRCategoryStageTarget Closure
NCR-0143Material DefectRoot Cause26-Jul-2026
NCR-0114DimensionalClosed

My Latest Assessment — VA-0022

Q2 2026 · Approved
Safety (25%)
3.9
Documentation (15%)
3.1
Quality (30%)
2.8
Technical (20%)
3.7
Responsiveness (10%)
4.0

Next assessment due Q4 2026 (Oct). Assessor comments are internal and not shown on the vendor view.

Planning Module & Packing Module — Section 28.3, Ref AS

One landing view for the administrator who runs both modules — Planning and Packing KPIs side by side, and a single combined priorities list, instead of switching between two separate module dashboards.

Open Delays
4
Across 3 projects · Planning
Menshift Capacity Today
82%
1 fitter on sick leave · Planning
Locations at Risk
2
1.2, 1.4 · Planning
Unutilized Location Cost (MTD)
₹5,00,000
2 days idle · Planning
Pending IWOs
3
Awaiting RMS issue · Packing
Packing In Progress
2
BOX-0119, BOX-0121 · Packing
Dispatch Ready Today
1
Site-matched · Packing
Critical Items Delayed
1
Ball Valve 15NB · Packing

Planning Module — Location Utilization

Today, all locations
1.1 — Plate Cutting
Active
1.2 — Cylinder Rolling
Idle 2d
1.3 — Welding
Active
1.4 — Hydro Test
Idle 1d
2 of 4 tracked locations idle today — see Location Downtime Cost (Ref AT)

Packing Module — Dispatch Pipeline

Items in flow, today
IWO Pending Issue
3
Custody / Consumption Split
2
Packing In Progress
2
Site-Match Ready to Dispatch
1
Ball Valve 15NB (Critical) is the oldest item still in the pipeline — flagged in Today's Priorities below

Unutilized Location Cost — 7-Day Trend

At the current ₹2,50,000/day rate
12-Jul
₹0
13-Jul
₹2,50,000
14-Jul
₹0
15-Jul
₹0
16-Jul
₹0
17-Jul
₹2,50,000
18-Jul
₹5,00,000
Cumulative this week: ₹10,00,000 across 2 locations — full history in Location Downtime Cost (Ref AT)

Today's Priorities

Merged from both modules, ranked by urgency
ModulePriority ItemReferenceAction Needed
PlanningLocation 1.2 idle 2 days — manpower shortageLocation 1.2
PackingBall Valve 15NB (Critical) — Material Movement & Handling delayedMAT-0198
PlanningLocation 1.4 — Hydro Test delayed, material shortageLocation 1.4
PackingBox BOX-0119 dispatch pending site-matchBOX-0119
Visible to the role administering both modules (e.g., Production Planning Incharge / Site Deployment Coordinator). Click any row to drill through into the source screen.

This Week — Deliveries & Dispatch

Planning schedule and Packing dispatch dates, side by side
DayPlanning — Location MilestonePacking — Dispatch / Delivery
Mon 13-Jul1.1 Plate Cutting → 1.2 Cylinder Rolling (PRJ-0231)
Tue 14-Jul1.3 Welding starts — PRJ-0176Economiser Retrofit Kit dispatched — PRJ-0198
Wed 15-JulBOX-0119 pre-packing list generated
Thu 16-Jul1.4 Hydro Test due — PRJ-0176 at risk
Fri 17-JulBoiler Shell delivery updated → 18-JulBOX-0119 site-match validation
Sat 18-JulBoiler Shell dispatch — PRJ-0231 packing

Recent Activity

Live feed, both modules
TimeModuleEventReferenceActor
11:05PlanningLocation 1.2 flagged idle — manpower shortageLocation 1.2System
10:40PackingConsumption split logged — QR-88213IWO-1042R. Salunkhe (RMS)
09:52PlanningDelay acknowledged — Hydro Test, Location 1.4PRJ-0176V. Kulkarni (Incharge)
09:20PackingPre-packing list generatedBOX-0119System
08:40PlanningMenshift capacity dropped to 82% — sick leave loggedM. KadamSystem

Quick Links

Planning Module — Section 28.2, Ref AH

A single schedule linking each item's delivery date to its location route and the Menshift manpower capacity needed to hit it — production planning grounded in actual capacity, not a delivery-date wish list.

Production Schedule — All Active Projects

Cross-checked against Menshift capacity
ProjectItemLocation RouteProjected DeliveryUpdated DeliveryCapacity Check
PRJ-0231Boiler Shell1.1 → 1.2 → 1.3 → 1.415-Jul-202618-Jul-2026Tight — 1.2 short
PRJ-0231Economiser Coil1.1 → 1.326-Jul-202626-Jul-2026On track
PRJ-0198Retrofit Kit1.2 → 1.305-Jul-202605-Jul-2026On track
PRJ-0176Heat Exchanger Pkg1.1 → 1.2 → 1.3 → 1.420-Jul-202625-Jul-2026At risk — Welder short

Schedule vs. Capacity — This Week

Menshift check before a schedule is committed
1.1 — Plate Cutting
82%
1.2 — Cylinder Rolling
58%
1.3 — Welding
64%
1.4 — Hydro Test
91%

1.2 and 1.3 running below planned Menshift capacity — flagged before the production schedule is finalized, not after it slips.

Create / Update Production Schedule

Cross-checked against Menshift capacity before committing
Planning Module — Section 28.2, Ref AL

A resource calendar for locations — which project/item occupies which location, and when it frees up for the next job. Locations are planned like any other constrained resource, not assumed to always be free.

Location Occupancy — This Week

Conflicts flagged before they happen
LocationProject / ItemProjected In/OutUpdated In/OutActual In/OutStatus
1.1 — Plate CuttingPRJ-0231 — Boiler Shell10–11 Jul10–11 Jul10–11 JulComplete
1.2 — Cylinder RollingPRJ-0231 — Boiler Shell12–13 Jul12–15 Jul12–Jul (in progress)Extended — manpower short
1.2 — Cylinder RollingPRJ-0176 — Heat Exchanger16–17 Jul19–20 JulConflict — 1.2 still occupied
1.3 — WeldingPRJ-0198 — Retrofit Kit14–16 Jul14–16 JulOn schedule

Allot Location

⚠ Conflict: Location 1.2 is still occupied by PRJ-0231 until 15-Jul. Choose a later start or reassign.

Planning Module — Section 28.3, Ref AM

A single, consolidated view of every current delay across projects, items and locations — not one alert at a time. Nothing gets missed because it wasn't the specific alert someone happened to see.

All Open Delays

Project / ItemLocationCauseDays DelayedRaisedAction
PRJ-0231 — Boiler Shell1.2 — Cylinder RollingManpower22 days ago
PRJ-0176 — Heat Exchanger Pkg1.4 — Hydro TestMaterial11 day ago
PRJ-0176 — Heat Exchanger Pkg1.2 — Cylinder RollingScheduling conflict33 days agoAcknowledged
PRJ-0198 — Retrofit Kit1.3 — WeldingOther1Today, 08:40

Resolve Delay — PRJ-0231, Location 1.2

Open Delays
4
Across 3 projects
Manpower-Caused
1
Material-Caused
1
Planning Module — Section 28.3, Ref AT

Turns an idle location from a line item in the Delay Register into a quantified business cost, with the reason and a concrete improvement suggestion attached — so a persistent idle-location pattern gets fixed, not just logged.

Unutilized Location Cost — Settings

Editable, versioned rate
RateEffective FromChanged By
₹ 2,50,000 / day01-Jul-2026S. Deshpande (Admin)
₹ 2,00,000 / day01-Jan-2026S. Deshpande (Admin)
Past loss calculations always use the rate that was active during that period, even after this rate is later updated.

Idle Location Cost — Current

Days idle × rate applied
LocationIdle SinceDays IdleRate AppliedEstimated LossCauseStatus
1.2 — Cylinder Rolling17-Jul-20262₹2,50,000/day₹5,00,000ManpowerOpen
1.4 — Hydro Test18-Jul-20261₹2,50,000/day₹2,50,000MaterialOpen

Improvement Suggestion — Location 1.2

Cause: Manpower shortage
💡 Suggested action
Cross-train a welder for Fitter-level Cylinder Rolling tasks, or reassign S. Bhosale (Welder, cross-trained) from Location 1.3 until M. Kadam returns from sick leave. This location has now been idle 2 days at an estimated ₹5,00,000 business cost.
📈 Also consider
If manpower shortages at this location recur, review whether Menshift capacity planning (Ref AC) needs an additional standby fitter allocated to Cylinder Rolling.

Historical Records

Resolved idle-location incidents
LocationPeriodDays IdleRate AppliedCostCauseSuggestion TakenResolution
1.3 — Welding03–04 Jul-20262₹2,00,000/day₹4,00,000ProcessReworked weld sequencingResolved
1.1 — Plate Cutting22-Jun-20261₹2,00,000/day₹2,00,000MaterialExpedited plate deliveryResolved
Packing Module — Section 28.2, Ref AR

One central material record — Material Code, Item Name, Item Description, Standard Delivery Period and a Critical/Non-Critical flag — used for planning across every downstream screen (IWO, UOM conversion, delivery planning, forecasting), instead of each screen defining materials on its own.

Material Master

CodeItem NameItem DescriptionBase UOMStd. Delivery PeriodCriticality
MAT-0231MS Plate 12mmMild steel plate, 12mm thickness, boiler shell fabricationkg4 weeksCritical
MAT-0198Ball Valve 15NBBall Valve, 15NB ANSI #150, FLG (RF), Full BorePcs3 weeksCritical
MAT-0176Gasket Set — 15NBSpiral-wound gasket set, 15NB flange pressure jointPcs2 weeksCritical
MAT-0147M12 Fastener (SS316)M12 hex bolt & nut, SS316, general assemblyPcs1 weekNon-Critical
MAT-0190Copper Tube 25mmCopper tube, 25mm OD, economiser coilRunning m5 weeksCritical
MAT-0212Anchor Bolts — FoundationFoundation anchor bolts, drawing item, installation-stage onlyPcs2 weeksNon-Critical
Base UOM feeds Material UOM & Conversion Master (Ref AN); Criticality feeds priority in the Forward Material Requirement Forecast (Ref Y) and the Delay Register (Ref AM).

Add / Edit Material

Packing Module — Section 28.2, Ref V & AN

Internal Work Order (IWO) digitizes the manual, paper-based material request from shop floor to RMS — one order can carry multiple materials, each in whichever unit is convenient.

Raise Internal Work Order

Shop Floor → RMS
MaterialQuantityUOMRequired Date

IWO Queue — RMS View

Live queue, not ad-hoc requests
IWO No.Project / ItemLine ItemsEarliest RequiredStatus
IWO-1043PRJ-0231 — Boiler Shell2 materials15-Jul-2026Raised
IWO-1039PRJ-0231 — Economiser Coil1 material18-Jul-2026Approved
IWO-1035PRJ-0198 — Economiser Retrofit3 materials10-Jul-2026Issued
IWO-1028PRJ-0176 — Heat Exchanger Pkg1 material02-Jul-2026Closed

IWO-1035 — Line Item Detail

Items are issued and closed independently
MaterialQuantityUOMStatus
SS Fasteners M12200nosIssued
SS Fasteners M8150nosIssued
PTFE Sealing Tape2.5kgPending
Packing Module — Section 28.2, Ref AN

One material, quantified in whichever unit makes sense at each point — received by weight, planned by volume or length, issued by piece count — converted automatically, no manual recalculation.

Define Conversion Factor

Editable by RMS as specifications are confirmed

Material UOM & Conversion Reference

Used automatically in IWO (Ref V) and Delivery Planning (Ref AJ)
MaterialBase UnitAlt. UnitConversion
MS Plate 12mm, IS2062kgSheets1 Sheet = 45 kg
Copper Tube 25mmkgm (running)1 m = 0.65 kg
SS Fasteners M12kgnos1 nos = 0.018 kg
MS Plate 8mm, IS2062kg1 m³ = 7,850 kg
Packing Module — Section 28.2, Ref W & AI

Reads the fields already on Forbes Vyncke's own packing label — Item Code, Item Type, BIN, GRN Qty/Date, PROJ LOCATOR, WMS/RMS On-Hand Qty, MC-Code — no re-entry, no new label design.

Scanned Label — GRN 80179001458

Live read of the existing Forbes Marshall packing label
Item Code50-019-1059272
Item Desc.Ball Valve, 1 Piece, 15NB (1/2") ANSI #150, FLG (RF), Full Bore
Item TypeF
GRN Qty4
GRN Date18-Jul-2026
WMS / RMS On-Hand6
BINA01-H02-B5
PROJ LocatorNot yet assigned
MC-CodeNA
RMS Store KeeperScan Material
📷 Scan QR Code
Camera viewfinder
GRN 80179001458
Ball Valve 15NB — Qty 4 — BIN A01-H02-B5
Movement: RMS → Shop Receipt
Assign / Confirm BIN
Scan or enter destination bin

Custody Trail — QR-88213

MS Plate 12mm · IWO-1042
RMS Issue
Shop Receipt
Consumption Split
4
Remaining → Packing
5
Dispatched
Current LocationShop Floor — Stage 1.2
Last Scanned ByR. Salunkhe, 12-Jul-2026 09:20

Shop Floor Consumption Split — QR-88213

Logged at shop receipt, not assumed

Material Batch Register — BIN View

Location-wise stock, matching existing BIN coding
Item CodeMaterialBINGRN QtyOn-HandProject / ItemStatus
50-019-1059272Ball Valve 15NBA01-H02-B546PRJ-0231 — Boiler ShellRMS
QR-88213MS Plate 12mmA02-H01-B141PRJ-0231 — Boiler ShellShop Floor — 1.2
QR-88190Copper Tube 25mmA03-H04-B26060PRJ-0231 — Economiser CoilRMS
QR-88147SS Fasteners M12Dispatch Bay2000PRJ-0198 — RetrofitPacked for Dispatch
Packing Module — Section 28.2, Ref AO, AP & AQ

Item → Packet → Box, tracked at every level — starting from a reusable standard packing template, adjusted per project, with a Pre-Packing List (expected) and Post-Packing List (confirmed) either side of the physical packing step. Every item is also classified against the design drawing — Required (Pressure / Non-Pressure Part) or Non-Required — so nothing on the drawing is silently missing without an approved, notified exclusion.

Standard Packing Templates

TemplatePackage TypeStandard ItemsUsed By
Boiler Package — Standard
TPL-0004
3 TPH Boiler14 items6 projects
Economiser Package — Standard
TPL-0007
Retrofit9 items3 projects
Heat Exchanger Package — Standard
TPL-0011
Full Package21 items4 projects

Project Packing List — PRJ-0231

Started from TPL-0004 · Boiler Package — Standard
ItemClassificationStandard QtyProject QtySource
M12 Fastener (SS316)Required — Non-Pressure Part2020From Template
Gasket Set — 15NBRequired — Pressure Part46Adjusted
Ball Valve 15NBRequired — Pressure Part44From Template
Insulation Wrap — Boiler ShellRequired — Non-Pressure Part1Added for Project
Anchor Bolts — FoundationNon-Required — Drawing Only8Excluded — see review below
Template TPL-0004 is unchanged by these edits — it stays available for the next boiler project.

Non-Required Parts — Review & Notify

PRJ-0231 · Drawing DRW-2231-Rev3
Every item on the drawing that doesn't appear on the finalized packing list lands here — nothing is dropped silently. Team Lead approval is required before the exclusion is confirmed and the responsible party is emailed.
ItemDrawing RefReason — Not Required at Shop FloorResponsible PartyStatus
Anchor Bolts — FoundationDRW-2231-Rev3Installation-stage item — fixed on-site, not fabricated or handled at the shop floorInstallation VendorPending Approval
Site Insulation CladdingDRW-2231-Rev3Site-applied finish — outside shop floor scopeProject TeamApproved — Email Sent
Approving sends an automated email to the responsible party (Installation Vendor / Project Team) listing the excluded items and why — e.g. "Site Insulation Cladding (DRW-2231-Rev3) approved as Non-Required for PRJ-0231 — arrange separately." Logged in the audit trail alongside Bottleneck & Delay Alerts (Ref AG).

Pre-Packing List — Box BOX-0119

Planned — Not Yet Packed
PacketItemExpected Qty
PKT-3303M12 Fastener (SS316)10

Post-Packing List — Box BOX-0118

Confirmed — Packed
Actual packed contents, confirmed against its Pre-Packing List — no variance on this box.
📦 Box BOX-0118
2 packets · 20 pcs total · Destination: Forbes Vyncke — Nagpur Site
Packed
📄 Packet PKT-3301
10 × M12 Fastener (SS316) — from QR-88147
📄 Packet PKT-3302
10 × M12 Fastener (SS316) — from QR-88147

Create Packet

Create Box

Packing Register

All packets & boxes
Box No.PacketsTotal PiecesItemDestination SiteStatus
BOX-01182 (PKT-3301, PKT-3302)20M12 Fastener (SS316)Nagpur SitePacked
BOX-01123 (PKT-3280…3282)30M8 Fastener (SS316)Kolkata SiteDispatched
Packing Module — Section 28.2, Ref AJ

Delivery readiness tracked at the individual item level, not just the project level — surfaces items trending late before the overall project schedule is affected.

Itemwise Delivery Plan

PRJ-0231 — Boiler Order, 3 TPH
ItemProjectedUpdatedActualCurrent StageDispatch Readiness
Boiler Shell15-Jul-202618-Jul-2026Pre-DispatchPacking
Economiser Coil26-Jul-202626-Jul-2026FinalIn Progress
Steam Drum Assembly28-Jul-202602-Aug-2026Raw MaterialAt Risk — behind schedule
Surface Finish Batch02-Jul-202602-Jul-202602-Jul-2026ClosedDelivered

Delivery Plan — All Active Projects

Rolls up into the Digital Dispatch List (Ref Z)
ProjectItemProjectedUpdatedActualReadiness
PRJ-0198 — RetrofitEconomiser Retrofit Kit05-Jul-202605-Jul-2026Ready — site-matched
PRJ-0176 — Heat Exchanger PkgShell Assembly08-Jul-202610-Jul-2026Packing
PRJ-0231 — Boiler OrderBoiler Shell15-Jul-202618-Jul-2026Packing
PRJ-0176 — Heat Exchanger PkgTube Bundle20-Jul-202625-Jul-2026At Risk

Revise Delivery Date — Boiler Shell

PRJ-0231 · Projected date is never overwritten, only Updated
Confirm Actual Delivery Date
Packing Module — Section 28.2, Ref X & Z

A dispatch scan cross-checks the material's QR batch against the Project/Item/site record — a mismatch blocks dispatch before it becomes a costly logistics problem.

Digital Dispatch List

Auto-compiled from packed-for-dispatch items
QR RefItemDestination SiteStatus
QR-88147SS Fasteners M12Forbes Vyncke — NagpurReady
QR-88102Boiler Shell — PRJ-0231Forbes Vyncke — KolkataDispatched
QR-88099Economiser Coil — PRJ-0198Forbes Vyncke — NagpurDispatched
Dispatch CoordinatorSite-Match Validation
QR-88147 Scanned
SS Fasteners M12 — 200 nos
Expected Site
Forbes Vyncke — Nagpur Site (PRJ-0198)
✓ Match Confirmed
Dispatch vehicle logged: MH-12-AB-4471
Cleared for dispatch
Planning Module — Section 28.3, Ref AA & AB

A structured registry of shop floor manpower using Forbes Vyncke's own terminology — “member,” not “labour” — with daily availability captured against it.

Member Master

MemberTypeEmployee IDContactJoinedShiftToday
R. SalunkheFitterEMP-2214+91 98221 xxxxx04-Feb-2021GeneralPresent
M. KadamFitterEMP-2231+91 98230 xxxxx18-Sep-2022GeneralSick Leave
V. GaikwadWelderEMP-2098+91 90210 xxxxx11-Jan-2019GeneralOn-Site Deputation
S. BhosaleWelderEMP-2145+91 89990 xxxxx27-Jun-2020GeneralPresent

Register Member

Log Today's Availability

M. Kadam — Fitter
Planning Module — Section 28.3, Ref AC

Digitizes Forbes Vyncke's own whiteboard tracking method exactly — same units, same weekly cadence — so the shop floor doesn't have to learn a new system, only stop updating it by hand.

Menshift Methodology

Configured from the existing shop-floor definition
1 Menshift
1 Day (8 hrs)
Headcount / Day
22
Week Capacity
132 (22×6)
Shop Efficiency
60% · 40% loss
Overtime Option — This Week
132 → 182 with OT
Plan + Overtime, logged per team
OT-Leave (Comp-Off)
4 members this week
Leave taken against prior overtime — separate from the OT capacity lever

Log Weekly Menshift

Same weekly cadence as the whiteboard, captured digitally

Log Overtime

Extra Menshift above the 132 baseline plan

Overtime Log

Every overtime plan confirmed, by team and week
TeamWeekOT HoursResulting PlanLogged By
Team BJune, 2nd40172P. Deshmukh
Team CJune, 1st24156P. Deshmukh
Team AMay, 4th16148P. Deshmukh

Weekly Menshift Tracking

Plan vs. Present vs. Output vs. Achieved %
MonthWeekPlanPresentMenshift OutputPresent Output %Plan vs Achieved %
April1st1328080100%60%
April2nd1328484100%63%
April3rd1329999100%75%
April4th1329090100%68%
May1st1328383100%62%
May2nd1329292100%69%
May3rd132105105100%79%
May4th1328787100%65%
June1st1329393100%70%
June2nd132124124100%93%
June3rd132Pending
June4th132Pending

Team Capacity — Fitter (F) / Welder (W)

Feeds the Manpower-to-Stage Allocation Board (Ref AF)
TeamFittersWeldersThis Week's Menshift Plan
Team A2118
Team B3230
Team C4236
Team D3124
Planning Module — Section 28.3, Ref AK

Members deployed to site/installation work are planned and tracked separately from shop-floor Menshift capacity — a member on-site isn't double-counted as shop-floor headcount that day.

Site Deployment Roster

Linked to Attendance & GPS Check-in (Section 6.11)
MemberTypeSiteDeployed SinceExpected ReturnStatus
V. GaikwadWelderForbes Vyncke — Kolkata08-Jul-202622-Jul-2026On-Site
A. PawarFitterForbes Vyncke — Nagpur10-Jul-202617-Jul-2026On-Site
D. MoreWelderForbes Vyncke — Pune21-Jul-2026Deployment Confirmed

Plan Site Deployment

Once confirmed, this member drops out of the shop-floor Menshift plan (Ref AC) for the deployment window automatically.

Planning Module — Section 28.3, Ref AD & AE

1.1, 1.2, 1.3… are the physical work-station locations themselves, not a stage number plus a separate location field — matching how the shop floor already refers to them (W.S.1.1, W.S.1.2…).

Location Master

Reusable per product/item type
LocationRequired SkillStandard Duration
1.1 — Plate CuttingFitter1.5 days
1.2 — Cylinder RollingFitter2 days
1.3 — WeldingWelder3 days
1.4 — Hydro TestFitter1 day

Define Location

Configured once by the Production Planning Incharge, reused across jobs

Location-wise WIP — Boiler Shell (ITEM-0231-1)

Current location & time-at-location
LocationTime at LocationStatusRoot Cause
1.1 — Plate Cutting1.5 daysCompleted
1.2 — Cylinder Rolling3 daysIn ProgressManpower short
1.3 — WeldingNot StartedAwaiting 1.2
1.4 — Hydro TestNot StartedAwaiting 1.3

Move to Next Location

Boiler Shell (ITEM-0231-1) — currently at 1.2
Planning Module — Section 28.3, Ref AF & AG

A visibility and manual-planning board for matching available members to planned location workload — plus alerts on overdue locations and the workaround pattern of running multiple activities at one location.

Manpower-to-Location Allocation — Today

Manual planning tool, not automated optimization
MemberTypeTodayAssigned Location
R. SalunkheFitterPresent1.2 — Cylinder Rolling
M. KadamFitterSick LeaveUnassigned
V. GaikwadWelderOn-Site DeputationOff-shop (client site)
S. BhosaleWelderPresent1.3 — Welding — pending material

Reassign — Location 1.2

Bottleneck & Delay Alerts

See the full Delay Register for all open delays
AlertLocationRaisedCause
Location overdue1.2 — Cylinder Rolling2 days agoManpower short
Multiple activities at one location1.3 — WeldingToday, 08:40Workaround pattern flagged
Location overdue1.4 — Hydro Test — PRJ-01761 day agoMaterial short